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INSTRUCTION MANUAL - EUROPEAN VERSION 135369 06.03.08 23
SC22-3 Safety Controller Installation
4 INSTALLATION - SYSTEM
4.1 SC22-3 SAFETY CONTROLLER INTER-
FACING
SC22-3 Safety Controller interfacing is dependent on the type of ma-
chine and the safeguards that are to be interfaced with the Controller.
The Controller is generally interfaced with safeguards that may be
used only on machinery that is capable of stopping motion immedi-
ately upon receiving a Stop signal and at any point in its machine cy-
cle. It is the user’s responsibility to verify whether the Safeguarding is
appropriate for the application and is installed as instructed by the ap-
propriate installation Manuals.
If there is any doubt about whether or not your machinery is compat-
ible with this Controller, contact Corporate Office as listed on
page 121.
4.2 COMPONENTS
The SC22-3 Safety Controller Starter Kit (see block 8.4.1 on page 80
for further breakdown and replacement parts) includes the following
(see figure 16 on page 23):
•x1 SC22-3 Safety Controller
• x1 set of removable terminals (choose screw or clamp type)
• x1 SC-XM1 external memory card (XM Card)
• x1 USB A/B cable (some models)
•x1 SC-XMP XM Card programming tool (some models)
• x1 CD containing PCI software, Instruction Manual, and configura-
tion tutorials (p/n 134534)
• x1 Quick Start Guide (p/n 133485)
• Standard US English Manual (Part No. 133487)
*
• European Language Kit
**
BEFORE CARRYING OUT ANY INSTALLATION OF THE SC22-3 SAFETY CONTROLLER,
READ THE SAFETY INFORMATION CONTAINED IN CHAPTER 1.
WARNING
!
*Users please note that the Manual (133487) is NOT suitable for use
within the EU. European users of the Safety Controller should use the Eu-
ropean English version (this Manual 135369) or a translated equivalent.
**For details contact your corporate office as listed on page 121.
!
1
2
3
4
5
6
7
Index to figure
1. SC22-3 Safety Controller
2. USB A/B Cable
3. External memory card (XM Card)
4. SC-XMP XM Card programming tool (some models)
5. CD containing PCI software instruction Manual & configuration tutorials
6. Quick Start Guide
7. Removable Terminals
Figure 16 SC22-3 Safety Controller Kit Components
- SAFETY CONTROLLER 1
- Contents 3
- Contents (cont’d) 10
- List of Figures 12
- List of Figures (cont’d) 13
- List of Tables 14
- 1 GENERAL SAFETY 15
- 1.3 SAFETY STANDARDS 16
- 1.5 ELECTRICAL SAFETY 17
- 1.7 SECURITY PROTOCOL 18
- 1.9 SAFETY INPUTS 18
- 1.10.1 Manual Reset 19
- 1.10.2 System Reset 19
- 1.16 DESIGN & TESTING 20
- 1.17 MINIMUM SAFETY DISTANCES 20
- 2 OVERVIEW 21
- 2.4.1 Internal Logic 22
- 2.4.2 Two-Hand Control 22
- 2.4.3 Enabling Devices 22
- 2.4.4 Mute Functions 23
- 2.4.5 Bypass Switch Function 24
- 2.4.6 EDM 24
- 2.5.1 Safety Outputs 26
- 2.5.2 Status Outputs 28
- 2.6 SYSTEM SETTINGS 29
- Configuration 31
- Run Mode 31
- 3 GENERAL INFORMATION 33
- 3.2 TECHNICAL DATA 34
- 3.2.2 Model/Type Numbering 35
- Dimensions in mm 36
- 4 INSTALLATION - SYSTEM 37
- configuration information 38
- SIDERATIONS 39
- 4.5.1 General 40
- 4.5.2 Name 40
- 4.5.3 Circuit Type 40
- 4.5.4 Reset Logic 41
- 4.5.5 Input terminals 41
- 4.5.6 Mapped to: 41
- 4.5.7 Advanced Settings 41
- CAUTIONS 42
- 4.7.1 OBI 43
- 4.7.2 PC Interface 45
- CONNECTION 46
- 4.9 STATUS OUTPUTS 48
- 4.10 COMMISSIONING CHECKOUT 48
- 4.11 SOFTWARE INSTALLATION 49
- 5.1.1 Installing PCI Software 51
- 5.1.2 Starting PCI Program 52
- 5.1.6 Selecting Safety Inputs 55
- , e.g. SO1, SO2, and SO3 (at 55
- Screen 11 56
- Screen 12 56
- Screen 13 56
- Screen 14 56
- Screen 15 57
- Screen 16 57
- Screen 17 Screen 18 58
- Screen 19 59
- Screen 20 59
- Screen 21 59
- Screen 22 60
- Screen 23 60
- Screen 24 60
- Screen 30 62
- Screen 31 62
- XM Card 64
- 5.1.21 Accessing Fault Log 65
- 5.1.23 Live Display 65
- 6.1 RUN MODE 67
- 6.1.2 Configuration Summary 68
- 6.1.5 Save Configuration 69
- 6.1.3 Model # (Number) 69
- 6.1.4 Set Display Contrast 69
- 6.3 CONFIGURATION MODE 70
- (Input Dependant) 75
- 6.3.2 Confirm Configuration 77
- 6.3.3 System Options 78
- Screen 149 is shown 78
- 6.3.4 Exit Configuration Mode 78
- — GENERAL 79
- TION — PCI 79
- TION — OBI 80
- 7.3 MANUAL RESET 82
- 7.5 RESET SIGNAL REQUIREMENTS 82
- 8 MAINTENANCE 83
- Check-outs 84
- 8.3 CORRECTIVE MAINTENANCE 88
- SC22-3-C 94
- SC22-3-SU1 94
- SC22-3-CU1 94
- 8.4.2 Documentation 96
- A1 WIRING DIAGRAMS 97
- SO1 SO2 SO3 98
- Power Supply 99
- SC22-3 Safety Controller 99
- A2.1.2 Fault Exclusion 101
- OFFON OFFON 102
- A2.2.1 Requirements 103
- A2.2.2 Connection Options 103
- A2.3.2 Requirements 104
- A2.4 OPTICAL SENSORS 108
- A2.4.4 Generic Connection 109
- A2.5 TWO-HAND CONTROL 110
- ONOFF ONOFF 112
- A2.6.1 Requirements 113
- A2.6.2 Connection Options 114
- A2.6.3 Installation 114
- A2.7 E-STOPS 116
- A2.7.3 Connection Options 117
- A2.8 ROPE PULLS (CABLE) 118
- A2.9.2 Connection Options 120
- SAFEGUARDS) 122
- A2.11 MUTE SENSOR (PAIR) 124
- A2.11.3 Connection Options 125
- A3 DECLARATION OF CONFORMITY 129
- Declaration of Conformity 130
- A4.1 LIST OF ABBREVIATIONS 131
- A4.2 GLOSSARY OF TERMS 131
- Intentionally left blank 134
- A5 CUSTOMER INFORMATION 135
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