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SC22-3 Safety Controller General Safety
INSTRUCTION MANUAL - EUROPEAN VERSION 135369 06.03.08 5
1.10 RESETS
Two Manual Reset types are available:
1.10.1 Manual Reset
Used to manually Reset a Safety Output that has turned OFF in re-
sponse to a Stop signal from Safety Input configured for (Latch mode)
Manual Reset. The Manual Reset signal type can be configured to be
either monitored or non-monitored (the default setting is monitored).
For further information see block 2.3.1 on page 7 and block 7.3 on
page 68.
1.10.2 System Reset
Used to recover from a fault condition or to restart the Controller after
a new configuration has been altered. This Manual Reset device (a
button or switch) connects to a dedicated input terminal on the Safety
Controller, labelled SR & Sys Res. The Manual Reset signal type can
be configured to be either monitored or non-monitored (the default
setting is monitored). For further information see block 2.3.1 on
page 7 and block 7.4 on page 68.
1.11 MUTING
Safety device muting is the automatically controlled suspension of
one or more Safety Input Stop signals during a portion of a machine
operation when no immediate hazard is present or when access to
the hazard is safeguarded.
Muting sensors can be Mapped to one or more of the following “mu-
table” Safety Inputs:
• Gate Switches (Interlocking)
• Optical Sensors
• Two-Hand Controls
• Safety Mats
At least two mute sensors are required for each muting operation.
One or two pairs of mute sensors can be Mapped to one or more
Safety Inputs so that their assigned Safety Output can remain ON to
complete the operation (see block 2.4.4 on page 9 and
appendix A2.11 on page 110 for more information).
1.12 DISCLAIMER INFORMATION
1.13 EQUIPMENT NOISE LEVELS
The Safety Controller does not generate noise and is therefore in
compliance with:
• IEC 61000-6-1
• EN 55011 (CISPR11)
1.14 EQUIPMENT VIBRATION LEVELS
For shock and vibration levels, the SC22-3 Safety Controller is in
compliance with:
• IEC 61496-1
1.15 EQUIPMENT RADIATION LEVELS
1.15.1 Electromagnetic Immunity Levels
For electro-magnetic levels, the SC22-3 Safety Controller is in com-
pliance with IEC 61496-1.
RESET SWITCH LOCATION
The System Reset push button must be accessible only from outside, and
in full view of, the hazardous area. Manual Reset switches must also be
out of reach from within the safeguarded space, and must be protected
against unauthorized or inadvertent operation (e.g. through the use of
rings or guards). If any areas are not visible from the Manual Reset
switch(es), additional means of Safeguarding must be provided. Failure
to do so could result in serious bodily injury or death.
CAUTION
!
IMPORTANT... READ THIS BLOCK BEFORE PROCEEDING!
W
HETHER OR NOT ANY PARTICULAR SAFETY CONTROLLER INSTALLATION MEETS
ALL APPLICABLE REQUIREMENTS DEPENDS UPON FACTORS THAT ARE BEYOND THE
CONTROL OF BANNER ENGINEERING CORP. THESE FACTORS INCLUDE THE DE-
TAILS OF HOW THE SAFETY CONTROLLER IS APPLIED, INSTALLED, WIRED, OPERAT-
ED, AND MAINTAINED. IT IS THE RESPONSIBILITY OF THE PURCHASER AND USER TO
APPLY THIS SAFETY CONTROLLER IN FULL COMPLIANCE WITH ALL RELEVANT AP-
PLICABLE REGULATIONS AND STANDARDS. SAFETY CONTROLLER CAN ONLY SAFE-
GUARD AGAINST ACCIDENTS WHEN THEY ARE PROPERLY INSTALLED/INTEGRATED
INTO THE MACHINE, PROPERLY OPERATED, AND PROPERLY MAINTAINED. BANNER
E
NGINEERING CORP. HAS ATTEMPTED TO PROVIDE COMPLETE APPLICATION, IN-
STALLATION, OPERATION, AND MAINTENANCE INSTRUCTIONS.
T
HE USER HAS THE RESPONSIBILITY TO ENSURE THAT ALL LOCAL, STATE, AND NA-
TIONAL LAWS, RULES, CODES, AND REGULATIONS RELATING TO THE USE OF THIS
Safeguarding
SYSTEM IN ANY PARTICULAR APPLICATION ARE SATISFIED.
E
XTREME CARE IS URGED TO ENSURE THAT ALL LEGAL REQUIREMENTS HAVE BEEN
MET AND THAT ALL INSTALLATION AND MAINTENANCE INSTRUCTIONS CONTAINED IN
THIS Manual ARE FOLLOWED.
F
OR A LIST OF EUROPEAN & INTERNATIONAL STANDARDS APPERTAINING TO THIS
EQUIPMENT, REFER TO DOC.
WARNING
!
- SAFETY CONTROLLER 1
- Contents 3
- Contents (cont’d) 10
- List of Figures 12
- List of Figures (cont’d) 13
- List of Tables 14
- 1 GENERAL SAFETY 15
- 1.3 SAFETY STANDARDS 16
- 1.5 ELECTRICAL SAFETY 17
- 1.7 SECURITY PROTOCOL 18
- 1.9 SAFETY INPUTS 18
- 1.10.1 Manual Reset 19
- 1.10.2 System Reset 19
- 1.16 DESIGN & TESTING 20
- 1.17 MINIMUM SAFETY DISTANCES 20
- 2 OVERVIEW 21
- 2.4.1 Internal Logic 22
- 2.4.2 Two-Hand Control 22
- 2.4.3 Enabling Devices 22
- 2.4.4 Mute Functions 23
- 2.4.5 Bypass Switch Function 24
- 2.4.6 EDM 24
- 2.5.1 Safety Outputs 26
- 2.5.2 Status Outputs 28
- 2.6 SYSTEM SETTINGS 29
- Configuration 31
- Run Mode 31
- 3 GENERAL INFORMATION 33
- 3.2 TECHNICAL DATA 34
- 3.2.2 Model/Type Numbering 35
- Dimensions in mm 36
- 4 INSTALLATION - SYSTEM 37
- configuration information 38
- SIDERATIONS 39
- 4.5.1 General 40
- 4.5.2 Name 40
- 4.5.3 Circuit Type 40
- 4.5.4 Reset Logic 41
- 4.5.5 Input terminals 41
- 4.5.6 Mapped to: 41
- 4.5.7 Advanced Settings 41
- CAUTIONS 42
- 4.7.1 OBI 43
- 4.7.2 PC Interface 45
- CONNECTION 46
- 4.9 STATUS OUTPUTS 48
- 4.10 COMMISSIONING CHECKOUT 48
- 4.11 SOFTWARE INSTALLATION 49
- 5.1.1 Installing PCI Software 51
- 5.1.2 Starting PCI Program 52
- 5.1.6 Selecting Safety Inputs 55
- , e.g. SO1, SO2, and SO3 (at 55
- Screen 11 56
- Screen 12 56
- Screen 13 56
- Screen 14 56
- Screen 15 57
- Screen 16 57
- Screen 17 Screen 18 58
- Screen 19 59
- Screen 20 59
- Screen 21 59
- Screen 22 60
- Screen 23 60
- Screen 24 60
- Screen 30 62
- Screen 31 62
- XM Card 64
- 5.1.21 Accessing Fault Log 65
- 5.1.23 Live Display 65
- 6.1 RUN MODE 67
- 6.1.2 Configuration Summary 68
- 6.1.5 Save Configuration 69
- 6.1.3 Model # (Number) 69
- 6.1.4 Set Display Contrast 69
- 6.3 CONFIGURATION MODE 70
- (Input Dependant) 75
- 6.3.2 Confirm Configuration 77
- 6.3.3 System Options 78
- Screen 149 is shown 78
- 6.3.4 Exit Configuration Mode 78
- — GENERAL 79
- TION — PCI 79
- TION — OBI 80
- 7.3 MANUAL RESET 82
- 7.5 RESET SIGNAL REQUIREMENTS 82
- 8 MAINTENANCE 83
- Check-outs 84
- 8.3 CORRECTIVE MAINTENANCE 88
- SC22-3-C 94
- SC22-3-SU1 94
- SC22-3-CU1 94
- 8.4.2 Documentation 96
- A1 WIRING DIAGRAMS 97
- SO1 SO2 SO3 98
- Power Supply 99
- SC22-3 Safety Controller 99
- A2.1.2 Fault Exclusion 101
- OFFON OFFON 102
- A2.2.1 Requirements 103
- A2.2.2 Connection Options 103
- A2.3.2 Requirements 104
- A2.4 OPTICAL SENSORS 108
- A2.4.4 Generic Connection 109
- A2.5 TWO-HAND CONTROL 110
- ONOFF ONOFF 112
- A2.6.1 Requirements 113
- A2.6.2 Connection Options 114
- A2.6.3 Installation 114
- A2.7 E-STOPS 116
- A2.7.3 Connection Options 117
- A2.8 ROPE PULLS (CABLE) 118
- A2.9.2 Connection Options 120
- SAFEGUARDS) 122
- A2.11 MUTE SENSOR (PAIR) 124
- A2.11.3 Connection Options 125
- A3 DECLARATION OF CONFORMITY 129
- Declaration of Conformity 130
- A4.1 LIST OF ABBREVIATIONS 131
- A4.2 GLOSSARY OF TERMS 131
- Intentionally left blank 134
- A5 CUSTOMER INFORMATION 135
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