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INSTRUCTION MANUAL - EUROPEAN VERSION 135369 06.03.08 21
SC22-3 Safety Controller General Information
3.2.2 Model/Type Numbering
Included with the SC22-3 Safety Controller are the following documents
(for order numbers see table 5 on page 21):
• European Instruction Manual (this document; for further breakdown, see block 8.4.2 on page 82)
• Quick Start Guide (for order numbers, see block 8.4.2 on page 82)
3.2.2.1 SC22-3 Safety Controller Model/Type Numbering
Product Performance Standards
• SIL 3 as per IEC 62061 Safety of Machinery – Functional Safety of Safety-Related Electrical, Electronic and
Programmable Electronic Control Systems
• SIL 3 as per as per IEC 61508 Functional Safety of Electrical/Electronic/Programmable Electronic Safety-Related
Systems
• Category 4 as per ISO 13849-1 (EN954-1) Safety of Machinery. Safety Related Parts of Control Systems
• Performance Level (PL) as per ISO 13849-1
• IEC 61131-2 Programmable Controllers, Part 2: Equipment Requirements and Tests
• IEC 60204-1 Electrical Equipment of Machines: General Requirements
• EN 954-1 Safety of Machinery. Safety Related Parts of Control Systems. General Principles.
• ISO 13851 (EN574) Safety of Machinery – Two-Hand Control Devices – Functional Aspects and Design Principles
• ISO 13850 (EN418) Emergency Stop Devices
Also see DOC for a list of other applicable International Standards.
Declaration of Conformity (DOC)
Table 4 SC22-3 Safety Controller General Specifications
Nomenclature Value/Meaning
Table 5 SC22-3 Safety Controller
Model No. Description Order No. Model
SC22-3-C Safety Controller Kit 30 779 13
SC22-3 Safety Controller only 30 797 15
- SAFETY CONTROLLER 1
- Contents 3
- Contents (cont’d) 10
- List of Figures 12
- List of Figures (cont’d) 13
- List of Tables 14
- 1 GENERAL SAFETY 15
- 1.3 SAFETY STANDARDS 16
- 1.5 ELECTRICAL SAFETY 17
- 1.7 SECURITY PROTOCOL 18
- 1.9 SAFETY INPUTS 18
- 1.10.1 Manual Reset 19
- 1.10.2 System Reset 19
- 1.16 DESIGN & TESTING 20
- 1.17 MINIMUM SAFETY DISTANCES 20
- 2 OVERVIEW 21
- 2.4.1 Internal Logic 22
- 2.4.2 Two-Hand Control 22
- 2.4.3 Enabling Devices 22
- 2.4.4 Mute Functions 23
- 2.4.5 Bypass Switch Function 24
- 2.4.6 EDM 24
- 2.5.1 Safety Outputs 26
- 2.5.2 Status Outputs 28
- 2.6 SYSTEM SETTINGS 29
- Configuration 31
- Run Mode 31
- 3 GENERAL INFORMATION 33
- 3.2 TECHNICAL DATA 34
- 3.2.2 Model/Type Numbering 35
- Dimensions in mm 36
- 4 INSTALLATION - SYSTEM 37
- configuration information 38
- SIDERATIONS 39
- 4.5.1 General 40
- 4.5.2 Name 40
- 4.5.3 Circuit Type 40
- 4.5.4 Reset Logic 41
- 4.5.5 Input terminals 41
- 4.5.6 Mapped to: 41
- 4.5.7 Advanced Settings 41
- CAUTIONS 42
- 4.7.1 OBI 43
- 4.7.2 PC Interface 45
- CONNECTION 46
- 4.9 STATUS OUTPUTS 48
- 4.10 COMMISSIONING CHECKOUT 48
- 4.11 SOFTWARE INSTALLATION 49
- 5.1.1 Installing PCI Software 51
- 5.1.2 Starting PCI Program 52
- 5.1.6 Selecting Safety Inputs 55
- , e.g. SO1, SO2, and SO3 (at 55
- Screen 11 56
- Screen 12 56
- Screen 13 56
- Screen 14 56
- Screen 15 57
- Screen 16 57
- Screen 17 Screen 18 58
- Screen 19 59
- Screen 20 59
- Screen 21 59
- Screen 22 60
- Screen 23 60
- Screen 24 60
- Screen 30 62
- Screen 31 62
- XM Card 64
- 5.1.21 Accessing Fault Log 65
- 5.1.23 Live Display 65
- 6.1 RUN MODE 67
- 6.1.2 Configuration Summary 68
- 6.1.5 Save Configuration 69
- 6.1.3 Model # (Number) 69
- 6.1.4 Set Display Contrast 69
- 6.3 CONFIGURATION MODE 70
- (Input Dependant) 75
- 6.3.2 Confirm Configuration 77
- 6.3.3 System Options 78
- Screen 149 is shown 78
- 6.3.4 Exit Configuration Mode 78
- — GENERAL 79
- TION — PCI 79
- TION — OBI 80
- 7.3 MANUAL RESET 82
- 7.5 RESET SIGNAL REQUIREMENTS 82
- 8 MAINTENANCE 83
- Check-outs 84
- 8.3 CORRECTIVE MAINTENANCE 88
- SC22-3-C 94
- SC22-3-SU1 94
- SC22-3-CU1 94
- 8.4.2 Documentation 96
- A1 WIRING DIAGRAMS 97
- SO1 SO2 SO3 98
- Power Supply 99
- SC22-3 Safety Controller 99
- A2.1.2 Fault Exclusion 101
- OFFON OFFON 102
- A2.2.1 Requirements 103
- A2.2.2 Connection Options 103
- A2.3.2 Requirements 104
- A2.4 OPTICAL SENSORS 108
- A2.4.4 Generic Connection 109
- A2.5 TWO-HAND CONTROL 110
- ONOFF ONOFF 112
- A2.6.1 Requirements 113
- A2.6.2 Connection Options 114
- A2.6.3 Installation 114
- A2.7 E-STOPS 116
- A2.7.3 Connection Options 117
- A2.8 ROPE PULLS (CABLE) 118
- A2.9.2 Connection Options 120
- SAFEGUARDS) 122
- A2.11 MUTE SENSOR (PAIR) 124
- A2.11.3 Connection Options 125
- A3 DECLARATION OF CONFORMITY 129
- Declaration of Conformity 130
- A4.1 LIST OF ABBREVIATIONS 131
- A4.2 GLOSSARY OF TERMS 131
- Intentionally left blank 134
- A5 CUSTOMER INFORMATION 135
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