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SC22-3 Safety Controller General Safety
INSTRUCTION MANUAL - EUROPEAN VERSION 135369 06.03.08 1
1 GENERAL SAFETY
BEFORE PROCEEDING FURTHER READ THIS GENERAL SAFETY CHAPTER FIRST.
This Chapter details all the necessary safety information relating to
the SC22-3 Safety Controller and its intended use.
1.1 SAFETY NOTICES
In order to install and operate the product in a safe and efficient way,
safety notices are displayed on the product and throughout this In-
struction Manual.
The Safety Notices comply with ISO 7010 and ISO 3864-2.
All Cautions and Warnings contain signal words, which call attention
to safety messages and designate the degree of hazard seriousness.
Table 1 on page 1 gives a breakdown of safety notices that may be
used in this document.
1.1.1 Warnings
This type of notice is posted, preferably, prior to
or as near as possible to the information they are applicable to
throughout the Manual (see Table 1 on page 1 for breakdown). In
cases where identical notices are duplicated, a cross reference is
used at the relevant position in the text or graphic to direct the reader
to the applicable notice.
There are two different types used:
• A general is indicted by the symbol
(see example warning on page 3)
• An Electrical Shock Hazard indicated by the
symbol (see example warning on page 4)
The User must read the relevant appertaining to
the event before proceeding further.
1.1.2 Cautions
These type of notices are posted,
preferably, prior to or as near as possible to the information they are
applicable to throughout the Manual (see Table 1 on page 1 for
breakdown). In cases where identical notices are duplicated, a cross
reference is used at the relevant position in the text or graphic to di-
rect the reader to the applicable notice.
1.1.3 Notes
☛ A note is posted where the information is purely advisory and is
non-mandatory. They are written and positioned close to the in-
formation they are applicable to.
WARNING
!
Table 1 Safety Notice Breakdown
Description Example Definition
WARNING
A signal word accompanied by a safety
shape that indicates a potentially hazard-
ous situation. If not avoided, the action
could result in serious injury or death. A
WARNING is highlighted in yellow.
CAUTION
A signal word accompanied by a safety
shape that indicates a potentially hazard-
ous situation or unsafe practice. If not
avoided, the action may result in minor or
moderate personal injury or equipment
damage. A CAUTION is highlighted in yel-
low.
CAUTION
A signal word that indicates a situation or
unsafe practice, which if not avoided may
result in equipment damage. A CAUTION
is highlighted in yellow.
IT IS THE RESPONSIBILITY OF THE QUALIFIED PERSON WHO
CONFIGURES, INSTALLS, OR MAINTAINS THE
SC22-3 SAFETY CONTROLLER TO:
•C
AREFULLY READ, UNDERSTAND AND FOLLOW THE INFORMATION IN THIS
M
ANUAL
•PERFORM A RISK ASSESSMENT OF THE SPECIFIC MACHINE GUARDING APPLI-
CATION
•DETERMINE WHAT SAFEGUARDING DEVICES AND METHODS ARE APPROPRIATE
AS PER THE REQUIREMENTS DEFINED IN ISO 13849-1 AND EN 945-1 AND
THAT ARE REFERENCED IN THE SC22-3 SAFETY CONTROLLER MANUAL
•CREATE AND CONFIRM EACH SC22-3 SAFETY CONTROLLER CONFIGURATION
AND THEN VERIFY THAT THE ENTIRE SAFEGUARDING SYSTEM (INCLUDING
I
NPUT DEVICES AND OUTPUT DEVICES) IS OPERATIONAL AND WORKING AS
INTENDED
•PERIODICALLY RE-VERIFY AS NEEDED, THAT THE ENTIRE SAFEGUARDING SYS-
TEM IS WORKING AS INTENDED
FAILURE TO FOLLOW ANY OF THESE RECOMMENDATIONS CAN POTENTIALLY CRE-
ATE A DANGEROUS CONDITION THAT MAY LEAD TO SERIOUS INJURY OR DEATH.
WARNING
!
WARNING
!
CAUTION
!
CAUTION
General
Warning
Indicates a general hazard. Details about
this hazard appear in the safety notice
explanation.
High
Voltage
Indicates a high voltage hazard.
Table 1 Safety Notice Breakdown
Description Example Definition
!
WARNING
!
WARNING
!
!
WARNING
WARNING
!
CAUTION
!
CAUTION
- SAFETY CONTROLLER 1
- Contents 3
- Contents (cont’d) 10
- List of Figures 12
- List of Figures (cont’d) 13
- List of Tables 14
- 1 GENERAL SAFETY 15
- 1.3 SAFETY STANDARDS 16
- 1.5 ELECTRICAL SAFETY 17
- 1.7 SECURITY PROTOCOL 18
- 1.9 SAFETY INPUTS 18
- 1.10.1 Manual Reset 19
- 1.10.2 System Reset 19
- 1.16 DESIGN & TESTING 20
- 1.17 MINIMUM SAFETY DISTANCES 20
- 2 OVERVIEW 21
- 2.4.1 Internal Logic 22
- 2.4.2 Two-Hand Control 22
- 2.4.3 Enabling Devices 22
- 2.4.4 Mute Functions 23
- 2.4.5 Bypass Switch Function 24
- 2.4.6 EDM 24
- 2.5.1 Safety Outputs 26
- 2.5.2 Status Outputs 28
- 2.6 SYSTEM SETTINGS 29
- Configuration 31
- Run Mode 31
- 3 GENERAL INFORMATION 33
- 3.2 TECHNICAL DATA 34
- 3.2.2 Model/Type Numbering 35
- Dimensions in mm 36
- 4 INSTALLATION - SYSTEM 37
- configuration information 38
- SIDERATIONS 39
- 4.5.1 General 40
- 4.5.2 Name 40
- 4.5.3 Circuit Type 40
- 4.5.4 Reset Logic 41
- 4.5.5 Input terminals 41
- 4.5.6 Mapped to: 41
- 4.5.7 Advanced Settings 41
- CAUTIONS 42
- 4.7.1 OBI 43
- 4.7.2 PC Interface 45
- CONNECTION 46
- 4.9 STATUS OUTPUTS 48
- 4.10 COMMISSIONING CHECKOUT 48
- 4.11 SOFTWARE INSTALLATION 49
- 5.1.1 Installing PCI Software 51
- 5.1.2 Starting PCI Program 52
- 5.1.6 Selecting Safety Inputs 55
- , e.g. SO1, SO2, and SO3 (at 55
- Screen 11 56
- Screen 12 56
- Screen 13 56
- Screen 14 56
- Screen 15 57
- Screen 16 57
- Screen 17 Screen 18 58
- Screen 19 59
- Screen 20 59
- Screen 21 59
- Screen 22 60
- Screen 23 60
- Screen 24 60
- Screen 30 62
- Screen 31 62
- XM Card 64
- 5.1.21 Accessing Fault Log 65
- 5.1.23 Live Display 65
- 6.1 RUN MODE 67
- 6.1.2 Configuration Summary 68
- 6.1.5 Save Configuration 69
- 6.1.3 Model # (Number) 69
- 6.1.4 Set Display Contrast 69
- 6.3 CONFIGURATION MODE 70
- (Input Dependant) 75
- 6.3.2 Confirm Configuration 77
- 6.3.3 System Options 78
- Screen 149 is shown 78
- 6.3.4 Exit Configuration Mode 78
- — GENERAL 79
- TION — PCI 79
- TION — OBI 80
- 7.3 MANUAL RESET 82
- 7.5 RESET SIGNAL REQUIREMENTS 82
- 8 MAINTENANCE 83
- Check-outs 84
- 8.3 CORRECTIVE MAINTENANCE 88
- SC22-3-C 94
- SC22-3-SU1 94
- SC22-3-CU1 94
- 8.4.2 Documentation 96
- A1 WIRING DIAGRAMS 97
- SO1 SO2 SO3 98
- Power Supply 99
- SC22-3 Safety Controller 99
- A2.1.2 Fault Exclusion 101
- OFFON OFFON 102
- A2.2.1 Requirements 103
- A2.2.2 Connection Options 103
- A2.3.2 Requirements 104
- A2.4 OPTICAL SENSORS 108
- A2.4.4 Generic Connection 109
- A2.5 TWO-HAND CONTROL 110
- ONOFF ONOFF 112
- A2.6.1 Requirements 113
- A2.6.2 Connection Options 114
- A2.6.3 Installation 114
- A2.7 E-STOPS 116
- A2.7.3 Connection Options 117
- A2.8 ROPE PULLS (CABLE) 118
- A2.9.2 Connection Options 120
- SAFEGUARDS) 122
- A2.11 MUTE SENSOR (PAIR) 124
- A2.11.3 Connection Options 125
- A3 DECLARATION OF CONFORMITY 129
- Declaration of Conformity 130
- A4.1 LIST OF ABBREVIATIONS 131
- A4.2 GLOSSARY OF TERMS 131
- Intentionally left blank 134
- A5 CUSTOMER INFORMATION 135
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