Banner DUO-TOUCH SG Two-Hand Control Safety Modules User Manual

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AT-FM-10K Two-Hand Control Module
DUO-TOUCH® SG, for use with two actuating devices
Original Instructions
Diverse-redundant microcontrollers
Monitors two Banner STB Self-Checking Optical Touch Buttons, or two mechanical
push buttons
Two redundant, forced-guided (mechanically linked) output contacts rated at 6 A
Feedback input monitors external machine control elements
5 indicator LEDs for Power, Fault, Input 1, Input 2 and Output
24V ac/dc operation
DIN-rail-mountable 22.5 mm-wide housing with removable terminal blocks
500 ms (max.) simultaneity requirement for touch-/push button operation
Important . . . Read This Before Proceeding!
It is the responsibility of the machine designer, controls engineer, machine builder and/or maintenance electrician to apply and maintain
this product in full compliance with all applicable regulations and standards. The product can provide the required safeguarding function
only if it is properly installed, properly operated, and properly maintained. This manual attempts to provide complete installation, opera-
tional, and maintenance instruction. Reading the manual completely is highly recommended. Please direct any questions regarding the
application or use of the product to a Banner Engineering Applications Engineer at the locations listed in this document.
WARNING: User Responsibility
The user is responsible for ensuring that all local, state, and national laws, rules, codes, and regulations
relating to the use of this device in any particular application are satisfied. Make sure that all legal require-
ments have been met and that all installation, operation, and maintenance instructions contained in the
device documentation are followed.
U.S. Application Standards
ANSI B11.0 Safety of Machinery; General Requirements and Risk Assessment
ANSI B11.19 Performance Criteria for Safeguarding
ANSI NFPA 79 Electrical Standard for Industrial Machinery
International/European Standards
ISO TR12100-1 & -2 (EN 292-1 & -2) Safety of Machinery – Basic Concepts, General Principles for Design
IEC 60204-1 Electrical Equipment of Machines Part 1: General Requirements
ISO 13849-1 (EN 954-1) Safety-Related Parts of Control Systems
ISO 13855 (EN 999) The Positioning of Protective Equipment in Respect to Approach Speeds of Parts of the Human Body
ISO 13851 (EN 574) Two-Hand Control Devices – Functional Aspects – Principles for Design (also request a type "C" standard for your
specific machinery.)
AT-FM-10K Two-Hand Control Module
P/N 64137 Rev. G 1/31/2013
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Summary of Contents

Page 1 - U.S. Application Standards

AT-FM-10K Two-Hand Control ModuleDUO-TOUCH® SG, for use with two actuating devicesOriginal Instructions• Diverse-redundant microcontrollers• Monitors

Page 2 - Overview

CAUTION: Disconnect Power Prior to CheckoutBefore performing the initial checkout procedure, make certain all power is disconnected from themachine to

Page 3 - Module Operation

the ability to solve problems relating to the installation, maintenance and use of the Safety System). Keep a copy of the testresults on or near the m

Page 4 - Mechanical Installation

Pollution Degree2Output ConfigurationEach normally open output channel is a series connection of contacts from two forced-guided (mechanically linked)

Page 5 - Field Covers

Design StandardsCE: Cat. 4 PL e, per EN ISO 13849-1; SIL 3 per IEC 61508 and IEC 62061; Type IIIC per ISO 13851 (EN574) (when usedwith STBs or hard co

Page 6

Asia:Banner Engineering China Shanghai Rep Office Xinlian Scientific Research Building, Level 12, Building 2, 1535 Hongmei Road,Shanghai 200030 CHINA,

Page 7 - Electrical Installation

Sources of Standards and RegulationsOSHA Documents: www.osha.gov (Tel: 202-512-1800)American National Standards Institute (ANSI): www.ansi.org (Tel: 2

Page 8

LED IndicatorsS12A1S11S13S23 S21 S2213 23 Y1Y2 14 24 A2K1K214 2413 23MachineSafetyAT-FM-10KPowerFaultIn 1In 2OutputS12S11S13A1 1323Y1S23S21S22Y2 1424A

Page 9 - Initial Checkout Procedure

In addition, the Safety Module logic will not permitthe safety outputs to turn ON when power is initiallysupplied and if the hand controls (actuators)

Page 10 - Daily Checkout Procedure

Each actuating device requires a normally open and a normally closed (e.g., Form C or SPDT) hard contact, each capable of reliablyconducting 25 mA at

Page 11 - Specifications

U.S. Applications European ApplicationsPart-Revolution Clutch Machinery (the machine and its controls allow themachine to stop motion during the hazar

Page 12

Electrical InstallationIt is not possible to give exact wiring instructions for a Safety Module which interfaces to a multitude of machine control con

Page 13

STB2BrownBlueMPCE2 MPCE1WhiteYellowBlackWhiteYellowBlackA2Y1(1)Y224V ac/dc0V ac/dcS12A1S11S13S22S21S23K1 K213231424+ –STB1AT-FM-10K+ –L1/+V dcL2/–V dc

Page 14

loss of the safety stop command, OR in such a manner that the safety function can be suspended, overrid-den, or defeated, unless accomplished with the

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