Banner ES-FA-6G Safety Module User Manual

Browse online or download User Manual for Special machinery Banner ES-FA-6G Safety Module. Banner ES-FA-6G Safety Module User Manual

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With 3 normally open safety outputs or 2 normally open safety outputs and 1 normally closed auxiliary output
Original Instructions
Monitors emergency stop devices, such as palm buttons and rope/cable pulls, and posi-
tive-opening safety switches used for guard/gate interlocking
The safety inputs can monitor:
A +24V dc source switched by hard/relay contacts in single-channel hookup, or
Hard/relay contacts in a dual-channel hookup using terminals S11-S12 and S21-S22
The ES-FA-9AA has three normally open output switching channels for connection to
control-reliable power interrupt circuits
The ES-FA-11AA has two normally open output switching channels for connection to
control-reliable power interrupt circuits and one normally closed auxiliary output channel
Automatic reset or monitored manual reset
Design complies with standards ANSI B11.19, UL991, ISO 13850 (EN418), and ISO
13849-1 (EN954-1) (Safety Category 4)
For use in functional stop category 0 applications per ANSI NFPA 79 and IEC/
EN60204-1
6 or 7 amp safety output contacts, depending on model
Plug-in terminal blocks
24V ac/dc operation
Models Supply Voltage Outputs Output Contact Rating
ES-FA-9AA
24V ac/dc
3 Normally Open (NO) 6 A
ES-FA-11AA 2 Normally Open and 1 Normally Closed (NC) 7 A
WARNING: Not a Stand-Alone Safeguarding Device
This Banner device is not a stand-alone point-of-operation guarding device, as defined by OSHA
regulations. It is necessary to install point-of-operation guarding devices, such as safety light screens
and/or hard guards, to protect personnel from hazardous machinery. Failure to install point-of-operation
guards on hazardous machinery can result in a dangerous condition which could lead to serious
injury or death.
Important: Read this First
The user is responsible for satisfying all local, state, and national laws, rules, codes, and regulations relating to the use of this
product and its application. Banner Engineering Corp. has made every effort to provide complete application, installation, operation, and
maintenance instructions. Please direct any questions regarding the use or installation of this product to the factory applications depart-
ment at the telephone numbers or address found at http://www.bannerengineering.com.
The user is responsible for making sure that all machine operators, maintenance personnel, electricians, and supervisors are thorough-
ly familiar with and understand all instructions regarding the installation, maintenance, and use of this product, and with the machinery it
controls. The user and any personnel involved with the installation and use of this product must be thoroughly familiar with all applicable
standards, some of which are listed within the specifications. Banner Engineering Corp. makes no claim regarding a specific recommen-
dation of any organization, the accuracy or effectiveness of any information provided, or the appropriateness of the provided information
for a specific application.
Applicable U.S. Standards
ANSI B11 Standards for Machine Tools Safety
Contact: Safety Director, AMT – The Association for Manufacturing Technology, 7901 Westpark Drive, McLean, VA 22102, Tel.:
703-893-2900
ANSI NFPA 79 Electrical Standard for Industrial Machinery
Contact: National Fire Protection Association, 1 Batterymarch Park, P.O. Box 9101, Quincy, MA 02269-9101, Tel.: 800-344-3555
ES-FA-9AA and ES-FA-11AA E-Stop Safety Modules
P/N 060606 Rev. F 2/28/2013
0 060606 6
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Summary of Contents

Page 1 - Important: Read this First

With 3 normally open safety outputs or 2 normally open safety outputs and 1 normally closed auxiliary outputOriginal Instructions• Monitors emergency

Page 2 - Overview

WARNING: Multiple Safety DevicesWhen two or more safety devices are used, each device must be individually actuated, causing aSTOP or open-contact con

Page 3 - Interlocked Guards (Gates)

Power General2Supply Protection CircuitryProtected against transient voltages and reverse polari-tyOperating ConditionsTemperature: 0° to +50°C (+32°

Page 4 - Mechanical Installation

Dimensions118.0 mm(4.65")84.0 mm(3.31")22.5 mm(0.89")MachineSafetyES-FA-9AAPowerS21A1S33S11S22 S34 S1213 23 3314 24 34 A2K1K212CH.CH.S2

Page 5 - E-Stop E-Stop

to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse,abuse, or the

Page 6 - Automatic Reset Mode

ANSI/RIA R15.06 Safety Requirements for Industrial Robots and Robot SystemsContact: Robotic Industries Association, 900 Victors Way, P.O. Box 3724, An

Page 7 - MSC1 MSC2 MSC3

Fault ExclusionAn important concept within the category requirements of ISO 13849-1 is the probability of the occurrence of the failure, which can bed

Page 8 - External Device Monitoring

The contacts must be of "positive-opening" (direct-opening) design, as described by IEC 60947- 5-1, with one or more normally closedcontacts

Page 9 - ES-FA-11AA

It is recommended that in all circumstances the installation of the Safety Module and its associated safety input devices are installed toeliminate or

Page 10 - Specifications

Connection of Safety SwitchesThe Safety Module may be used to monitor safety interlockingswitches that determine the position of a guard or gate. To a

Page 11

WARNING: Reset Routine RequiredU.S. and international standards require that a reset routine be performed after clearing the cause of astop condition

Page 12 - Dimensions

controlled by immediately removing electrical power to the machine and (when necessary) by applying braking to dangerous motion. Thisstopping action i

Page 13

**L2MSC1MSC2MachineMaster StopControl Elements*Arc suppressors (see WARNING)K1A6A max.6A max.6A max.K2AK1BK2BK1CK2C*MSC31314232433 34L1MachineControl

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